U.S. Maritime Service Chief Petty Officer

 

U.S. Maritime Commission Cadre /
U.S. Maritime Service Chief Petty Office cap badge (Type 1)

One piece construction.  Seal, 25mm diameter; Anchor, 50mm length.
Obscured AE CO N.Y. hallmark (American Emblem Company)
Anchor and device stamped brass; blue enamel band and red, white & blue shield.
Early Second World War era; 1942.

This is the first design of the USMS CPO hat badge; it was worn in 1942 up until the formal transfer of the Prospective Licensed Officer training program from the USCG to the WSA/USMS in July 1942.  The badge itself may be found in plain brass, as well as plated silver or nickel.  This brass pattern was issued in 1942, followed by plated silver or nickel badges and then a new design came about in August 1942.  A description of the second design may be found here.  In practice, in the period leading up to the Second World War, USMS CPOs, more often than not wore the more handsome embroidered hat badges – which were of the same design as the stamped metal device, albeit without the band of stars – as evidenced by an image in the article “Heros of Wartime Science and Mercy” in National Geographic Magazine, December 1943 page 717, as seen here.  These badge were worn mostly by officer trainees – who held the rank of Chief Petty Officer.

Concurrent with WSA control of the USMS, and the stripping away of the ship-building component of the USMS,  came a color and design shift:  for the hat badge: the illustrated deco motif of a stylized Federal “classic shield” gave way to a detailed foul anchor charge on “official shield” of finer detail.  Whereas the first design was predominantly blue, the color changed to red – perhaps to echo the red of chevrons and other woven cloth devices found on an enlistedman’s uniform.  My research has alluded to that late in the war, the CPO badge further changed to match the pattern found on USMS buttons (1942-1954); I will post an image of this badge at a later date.

J. Tonelli in Visor Hats of the US Armed Forces incorrectly asserts that the illustrated hat badge was worn by USMS Warrant Officers; however, regulations of the time state that Warrant Officers wear the same devices as regular, commissioned officers.  This is a commonly made mistake when attempting to devise a typology of hat devices for a relatively small organization with a small array of hat insignia.

Overall, the USMS only had a handful of CPOs and these were attached to USMS enrollment offices, training stations, officer schools and the US Merchant Marine Academy; CPO insignia was not issued to regular seamen who were matriculated from or were certified by the USMS. CPOs represented unlicensed seaman hired by the USMS skilled in the maritime industry with some seniority or specialized skills not satisfying the grade of Warrant Officer; it is useful to think of USMS CPOs as experienced Able Seamen (AB).


USMS CPO Hat badge, obverse.
This device was worn by Merchant Mariners attached to the US Maritime Commission involved in training duties; this badge eventually found its way to be only worn by senior unlicensed personnel (CPOs).  This hat badge continued to be issued until stocks were depleted and eventually replaced by a badge of the same design – albeit in nickel (pre- and early war), and then replaced by the more familiar USMS CPO device.  There is some speculation that the USMC/USMS CPO device was modeled after the US Coast Guard enlisted hat badge; the USCG badge went into production in 1942, around the same time as the production of the USMC/USMS badge.

The mystery of the design lies in the double-anchor and seal motif.  If analyzed closely, the badge hearkens to the precursor agency of both the US Maritime Commission and US Coast Guard:  the US Revenue Cutter Service.  In this light, the anchor stock and flukes, and as well as the rope on the stock themselves echo the old seal.  At the time of its creation, it was not stated in USMC regulations, but the uniforms and ranks of the soon-to-be-formed USMS were eventually codified to mirror that of the US Coast Guard.  In time, in an effort to create an esprit de corps and the forging of an independent identity, the badge change to the second design.


USMS CPO Hat badge, reverse.


USMS CPO Hat badge, reverse (detail).
Note the curious “CO N.Y.” hallmark – the complete “AE CO N.Y.” mark is obscured by the post – this is of the American Emblem Company of Utica, New York. This firm produced a number of Merchant Marine and Maritime Service items during the Second World War, most notably the ubiquitous Merchant Mariner pin.  In regard to this specific badge, NS Meyer produced a very similar insignia set for USMS officers using a similar central device. With the button and device change in 1942, AE Co. was no longer contracted to make USMS CPO badges; rather, the jobbing went to Coro.

U.S. Maritime Service Chief Petty Officer

War Shipping Administration, U.S. Maritime Service training cadre CPO/trainee. 1942.

U.S. Maritime Service Chief Petty Office cap badge (Type 2a – Variant 1)
One-piece construction. Seal, 25mm diameter; Anchor, 50mm length.
A. E. Co. (American Emblem Company, Utica, New York) hallmark.
Anchor and device stamped nickel; red enamel band and shield.
Circa 1942.

This is the first example of the second design of the USMS CPO hat badge; the first design was worn briefly from 1941, up until WSA control of the USMS in July 1942 with the illustrated badge appearing in August 1942. The former badge may be found in plain brass as well as in nickel – as is the case of this badge. This badge, appearing in nickel is a bridge between the more common second design manufactured by Coro in silver plate.

It is unknown at this time whether or not American Emblem Company manufactured a miniature of this device. It is also unknown if there are collar dogs made by American Emblem Company; thus far, only Coro hallmarked examples are known.


USMS CPO Hat badge, obverse.

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USMS CPO Hat badge, reverse.
A close-up of the reverse details the A. E. Co (American Emblem Company) hallmark as well as the relative thinness of the badge. This variant, most likely due to the preponderance of Coro badges may be of a short, limited run. Coro, it is noted, did not produce the first variant of the CPO badge. Either A. E. Co. nor Coro produced the USMS commissioned officer cap badge patterns from 1942 onward.

U.S. Maritime Service Chief Petty Officer

U.S. Maritime Service Chief Petty Office hat badge (1st design, 2nd pattern)
One piece construction.  Seal, 25mm diameter; Anchor, 50mm length.
Obscured AE CO N.Y. hallmark (American Emblem Company).
Anchor and device stamped nickel; blue enamel band and red, white & blue shield.

This is the second pattern of the first design of the USMS CPO hat badge; it was worn from 1942 until  the dissolution of formal Coast Guard management of training program and its transfer to the War Shipping Administration in July 1942.  The summer of 1942 saw a re-design of U.S. Maritime service insignia, and with it, the USMS CPO hat badge.  Both the first pattern of the first design and second design have been respectively treated before, here and here.

This specific badge is often misidentified as a USMS Warrant Officer device; this is an understandable error, as mid-war, individuals who trained at USMS Radio Officer schools were issued USMS CPO hat badges and collar disks, and upon graduation held the appointed rank of Warrant Officer within the U.S. Maritime Service. Compounding some of confusion is that by war’s end, USMS Regulations published in 1944 stated that officers in the Radio Department, depending upon vessel tonnage and class, and certificate status could rank anywhere from Lieutenant to Ensign, vid.: U.S. Maritime Service Officers’ Handbook, 1944 p5.


USMS CPO Hat badge, obverse.
USMS CPO


USMS CPO Hat badge, obverse detail.


USMS CPO Hat badge, reverse.
Note that the screw post and pins have been sheared off and replaced by a flat pin.

U.S. Maritime Service Chief Petty Officer

Maritime Service CPO Hat Badge

U.S. Maritime Service Chief Petty Office cap badge (Type 2 – Variant 2)
One piece construction. Seal, 25mm diameter; Anchor, 50mm length.
Coro (Cohn & Rosenberger) hallmark.
Anchor and device stamped brass, sterling plated (marked); red enamel band and shield.
Mid-to-post Second World War era; 1942-1947.

This is the second design of the USMS CPO hat badge; the first was worn briefly from 1941,  up until WSA control of the USMS in July 1942 with the illustrated badge appearing in August 1942. The former badge may be found in plain brass as well as in plated silver – as is the case of this badge. The second design is almost always found in silver plate or less common brass; any others are patterns or reproductions. Enterprising merchant seaman have been known to buff the plate off, showing yellow medal underneath. The illustrated badge is of the second type and variant two – it differs from the first with a few stylistic differences – a difference in shield configuration and the inclusion of a motto, and punctured anchor ring. The first employs blue enamel as opposed to red. Interestingly enough, the changed design did not stylistically match that of the contemporary uniform coat, cap and shoulder board buttons and snaps which were altered at the same time as the hat badge.

A miniature of this device was authorized and manufactured for wear on overseas caps.


USMS CPO Hat badge, obverse.


USMS CPO Hat badge, reverse.
A close-up of the reverse details the Coro (Cohn & Rosenberger) hallmark as well as the Sterling denotation. Coro, as a corporate name came to be in 1943; however, the incuse hallmark “Coro” with a distinct curly-queue C in serif font dates to 1940 and underwent minor variations until 1945. Moreover, due to wartime metal shortages, Coro produced Sterling insignia items under Government contract from 1942-1947. With the aforementioned in mind, this hallmark adequately dates the device to the early-to-mid 1940s, contemporaneous with USMS insignia change.


USMS CPO Hat badge, production hub.
This hub is composed of hardened steel; of interest are the alignment pins used in the creation of dies. I have already written about production methods specifically outlining the purpose of a hub, here. If you visit the image’s page on Flickr, and select “All Sizes”, the original size can give you a better idea of the intricacy of design and even the parts of the hub that have been buffed and chiseled.

One reason that dies do not show up often in collections is that as dies wear out, they are taken out of production, defaced and melted down; hubs survive due to the fact that more than one master is required for die production. In terms of USMS hat insignia, hubs are few and far between as there were not a whole lot of insignia houses producing USMS devices.

This specific die was sourced from an estate in Rhode Island; which corresponds to the fact that this is perhaps indeed a Coro hub (see above). Prior to, during and following the Second World War, Coro had a large jewelry factory in Providence, Rhode Island. Thus far, I have only seen period USMS CPO (Type 2 – Variant 1 & Variant 2) badges with Coro hallmarks.

Hat Badge Production Methods


Maritime Service CPO obverse.
Red enamels and silver.





Maritime Service CPO Reverse.
Note silver toning of solder.

The methods of making a hat badge are similar to the process of making a coin: they can be cast or stamped… only there’re additional processes after the initial coining (stamping). Casting a badge is often imprecise and lacks the crisp lines found in stamping. This entry will detail coining and die production.

Casting
Casting involves wax casting, molten metal, and sand. Casting, more often than not, is the province of reproductions. A cast badge can be quickly identified by a seam along the edge, and a particularly hasty employment of the process is belied by pitting on the reverse. I have never seen a cast badge by any of the major insignia companies: Vanguard, Gemsco, Amico or Viking. Do not be fooled by the claim of “theatre created”; no Navy man or merchant sailor has been so hard up as a cast a badge in a ship’s shop; sew a hash mark, sure.

Coining/Stamping
Badge manufacture is a fairly straight-forward and precise process. If you take a moment to inspect a badge, oftentimes you’ll notice the high level of craftsmanship employed and often crisp lines – this is an artifact of the stamping process. It takes five distinct phases to produce a stamped hat badge; these processes have remained, for the most part, unaltered since the Second World War to the present day.

1. Stamp
A sheet of metal is placed under a press and the metal is embossed with the design found on the die. Common base metals are malleable substances which respond well under pressure, such as brass or silver (never steel or iron). The die will have pins indicating proper line up of the obverse and reverse dies; in a single stroke by either hand wince or machine press, the die pairing brings up the design. Even crisper designs are achieved by two strikes.

On older badges, you can visually determine if the base metal is brass by the presence of verdigris. Verdigris is a pale green coating of the metal produced when the metal has been exposed to sea or saltwater over time. I personally think the presence of verdigris lends a handsome look to a badge.

After the stamping is completed, the edges are trimmed of excess metal (salvage) and the jagged edges are filed. At this point, the badge is pierced if necessary. Piercing may be done with a small precision drill or minute punch points. The overall effect is to not to bend the metal.

 

2. Solder & Fusion
Devices, such as screw shanks or attach pins are soldered onto the base badge. Common lead/copper amalgams of lead, copper or silver/zinc are used during this process. Here, the jewelers’ or electronic machinists’ soldering gun is employed.

On hat badges, you can oftentimes determine the composition of the solder by using the following visual cues. Lead is highly malleable, and has a quicksilver color; copper oftentimes develops verdigris over time; and silver/zinc presents a deep patina, sometimes almost black, over time.

A hard solder of silver is used with hat badges so manufacturers may enamel the badge or pass assay. Such solder allows the badge parts to not come apart or desolder during the enamel firing process.

Badges which are not to be enameled or have epoxy applied are polished; otherwise…

 

3. Enamel & Epoxy
After soldering, the badge is allowed to cool and enamels and epoxy are applied. In terms of actual badge production, this is an extremely time-consuming task. Enamel is a paste-like substance comprised of powdered glass and distilled water; epoxy is a resin paste.

After the badge is cleaned in a bath of sulphuric acid and dried at 212F, either paste (glass in a molten state, resin in paste) is applied to the surface of the badge. Application methods involve either being either poured or brushed. The badge is then fired in a kiln between 1400-1500F for 2-5minutes – depending upon the enamel properties – for the enamel to fuse to the metal. This process is repeated for each individual color. The end product of enameling should be of a lustrous and uniform appearance without bubbles.

After enameling, the components of the badge are now stoned. Stoning is done via diamond or sand mesh cloth. At the completion of the process, the enamel is flush, with individual die lines visible.

 

4. Polish
Badges are now polished to a high luster. Polishing is achieved using high RPM diamond-brush polishing machines.

 

5. Plate/Anodize
Plating is an electrochemical process of depositing metals onto the surface of the badge. Anodization is a process of altering the crystal structure of the metal near the surface and creating a sealed and overall corrosion resistant surface; the trade name for this is STA-BRITE. Various manufacturers have anodized hat badges since the mid-1970s; Ira Green was a pioneer in the field.

In terms of plating, maritime hat badges are found have nickel, gold, rhodium and silver plate. Since a badge is usually not plated in two metals, more other than not, badges are comprised of different parts and attached to each other via pins, screws, solder or adhesive (super glue anyone? I’ve seen Senior Chief badges with star applied thusly). To plate, the badges are placed on racks and lowered into a tub. Electrodes are put into position, the solution is zapped for a specified period of time and then parts removed.

6. Assembly
Once the badges are air-dried and removed from their plating rack, their constituent parts are assembled and the badge is complete.

Maritime Service CPO hat badge hub.

Die production
Die production is pretty exciting and having an actual hat badge hub or die is quite a gift.

First, an artist creates a large plaster model of the badge. The model can be any where from two to eight times larger than the end badge. Once the model is approved, it is coated with rubber; the rubber is baked and then removed – creating an epoxy galvano. Next, a Janvier reducing lathe is used to reduce the image onto a steel master hub. Once complete, the master hub is then hardened via heat-treating.

The master hub is then used to make a master dies via a process called hubbing. Hubbing involves pressing the master hub into a steel blank to impress the image into the die. The master die is then used to form as many working hubs as needed through the same process, and then the working hubs are put through the same process to form working dies. These working dies are the ones used to produce the badges.

The process of transferring the hub to the die can be repeated as many times as necessary; the difference between a hub and a die is that the hub has a raised image and a die has an incuse image, so one forms the other.